I start wrapping the head tube joint with uni-directional carbon. I like to use long fibers that wrap around the front of the head tube to anchor the down tube.
I continue covering both sides of the head tube joint with uni-directional and fill in any small gaps to maintain a smooth joint.
I added a small piece of woven pre-preg under the down tube for a little extra strength.
Next I wrap the entire joint in 45 deg woven carbon using one large piece. I carefully cut the carbon where it meets the center line of the frame and avoid overlap.
After completing the head tube joint with more uni-directional material I move to the BB joint and complete it in the same fashion.
Unfortunately the heat gun I use to increase the tack level and soften the pre-preg broke on a Sunday afternoon so I had to stop at this point. Look for the complete wrapped frame and bagging process up next.
4 comments:
Hi,
Would you mind telling me who supplies your pre-preg? I'm working on a bike too and am struggling to find a supplier who's interested in dealing with small quantities. Great blog by the way. Thanks.
Ben. (Ben.orson@btopenworld.com)
Ben,
I've been using these guys.
http://www.prepregs.com/
Thanks!
Hi,
Can I ask how many layers of carbon u used for the head tube?
Thanks for your reply.
Tim
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